Guide to performance tuning the zetec engine from ford. Ford zetec tuning raceline zetec component kits carbs. Ford fiesta zetec promotions ford uk until 31 december 2014, the fiesta zetec 5 door 1. Interesting things inside ford zetec engine youtube. Early, silver top engines with an aluminium cam cover. Tuning the ford zetec and best zetec performance parts. Engine timing camshaft lock kit set tool pin ford zetec focus.
Performance figures are based on the 2000cc engine, however, the kits also apply to 1600cc and 1800cc engines. The entire tuning process is exhaustively presented with information on the operation of ford electronic engine control, performance chips, and obdii diagnostic tools. Apr 16, 2002 the techniques automotive industry professionals use to tune ford vehicles for peak performance are detailed in this indepth guide to the operation of engine computers. I dont mean supercharging or turbo charging as this can very. Tuning the 1800 zetec page 1 general gassing pistonheads. The tdci turbocharged diesel commonrail injection specification indicates that the engine runs on diesel, injected from a common rail system that is designed to lower emissions. Ford motor company used the zetec name on a variety of inline 4cylinder automobile engines.
Both the st and rs engines were confusingly rebadged as a duratec. Having the same bellhousing bolt pattern means that they are compatible with existing ford four cylinder engine types and indeed are a direct replacement for the ageing ford. Zetec component kits carbsthe following zetec engine kits are designed for customers who have sourced their own ford zetecengine and have a pair of 4045dcoe carburettors. View and download ford fiesta owners handbook manual online. Can anyone quote how much bhp i will be looking at.
Ford zetec engine repair manual service manual free download. Yep, they said that about the zetec that was supposed to be the first ford world engine but this one really is. Due to the movement of these pieces it often splits and lets out vacuum, resulting in a bad idle and or stalling. I would like more power for overtaking, but have no interest in motorsport of any kind, so would want the motor to remain userfriendly on the road. The article is actually based on tuning the ford fiesta zetec s but the article.
This is a relatively lowpowered engine, ideal for a smaller car. Ford zetec e tuning guide the name zetec is pretty confusing because its now used by ford as a badge on the back to describe a level of trim. Most of the combustion chamber is in a dished piston, where the mating cylinder head face is nearly flat. We specialize in racing parts for the ford 1600 kent engine and the ford 2. Car remapping the ultimate engine tuning guide amd tuning. Custom ford focus fr200 turbo tuner car turbo magazine. Ford engines japeuro engine and gearbox specialists. Isnt this upgrade just a remap and cant you do itself by going to an independent specialist. The sci engines were designed at ford s cologne, germany facility and are assembled in valencia, spain. Ford developed this engine as the a true world engine.
All you need to know about tuning the ford zetec engine. Engine remapping alters or replaces the existing software in the cars engine control unit ecu, this changes how it performs and can remove any restrictions the standard ecu has on the vehicle. The point of the motor is that its going to be produced in simply vast numbers. Phil as per the haynes book the racline sump may not have the timing. So you can be driving normally along a highway and then enter a car park where you will use 2nd gear a lot. Ford engine manuals manualslib has more than 62 ford engine manuals click on an alphabet below to see the full list of models starting with that letter. The reason i ask is that if you can switch to a duratec you can get more power for less.
Bigger intercooler decat the exhaust induction kit remap ect. High performance ford focus builders handbook holdener, richard on. It is a 5cm rubber tpiece that connects the engine block to the egr valve and the pulse air system. Tuning the zetec page 1 last on march 28 2017 zetec 2. Hey guys, i have a focus 2 litre zetec i was seeing if anyone had come across any effective tuning mods to the engine, i already have a full ashley competition exhaust system cat back. The zetec e was originally available on the ford escort from around 1991 in 1. Therefore these engines are high quality with low mileage at very affordable prices. This new engine is referred to as a duratec, which stands to reason really thats the name on the rocker cover. Best q engine camshaft timing locking tool kit set for ford mazda fiesta volvo best q engine camshaft timing locking tool set kit for ford 1. We had a 2 litre zetec on 45s with weber alpha management i think that pushed out somewhere about 140bhp, when we built the new car we looked at duratec, zetec and xe options we went xe in the end as the per bhp was the least. The zetec is a long running engine block and as such enjoys popularity in many projects today. Developed in the late 1980s by the ford motor company, the ford zeta engine was a straight4.
The final zeta zetec was produced on december 10, 2004 at the bridgend factory with over 3,500,000 built at that location. Although the engine fitted to the focus st170 has duratec emblazoned on the. Many agents know about this item and it is one of fords best selling spares for the zetec. Well, ford have called zetec to many different types of engines with different suffixes to specify their particular variant. Found in the 2005 ford focus, this engine displaces 1. It comes in various displacements, but the 2 ltr is popular in the us. The engine will feature raised compression ratio, steel rods, forged pistons, a cnc head, race cams with hydraulic lifters, and a predicted power output of around 220bhp. As a tunable engine it offers lots of possibilities. Developed in the late 1980s by the ford motor company, the ford zetec engine was a straight4, double overhead cam internal combustion engine with which ford had intended to replace the analogous pinto and cvh models. Zetec e 1600,1800 2000 iron block,pretty tuneable, but superceded by duratecs these days. Japeuro imports ford engines from overseas suppliers. Ford designed the zetec to share some parts with other ford engine developments at the time. At hdi tuning we specialise in the hdi and tdci engines.
Download ford zetec engine ford zetec engine repair manual car wirings and schematics,automobile documentation, auto repair guides,car audio manuals, car stereo schematics 4 free service manuals, schematics, documentation, programs, electronics, hobby. Its powered courtesy of a naturally aspirated engine of 1. Large production volumes ensure good availability and low parts cost. Pegasus auto racing is the exclusive us importer for ff1600 kent engine parts manufactured by formula ford international to original ford motor company specifications. Whilst ford marketed the zetec as the sportier lr focus, the engines are all zetec engines, including the 1. The following zetec engine kits are designed for customers who have sourced their own ford zetec engine and have a pair of 4045dcoe carburettors. This unit features double overhead camshaft valve gear, 4 cylinder layout, and 4 valves per cylinder. Engine coolant reservoir brake and clutch fluid reservoir righthand drive. Rebuilding and tuning ford s kent crossflow engine by peter wallage, valerie wallage. This appeared in the mondeo in 2003 and is today available on the 2. This features a turbocharged engine labelled as the duratec rs, but the engine is actually an uprated phase 3 zetece. I know it can be done but will it destroy the engine.
Has some yamaha origins, and i believe the basic design metamorphised into the duratec. I was thinking about the obvious things i could do. This engine shares its bore and stroke dimensions with the 2valve cvh engine. Ford zetec sse engine tuning guide taken from an article originally published by performance ford magazine.
The zetec engine basically has no one simple bolt on that will give big power increase. Instead, a series of the familar modifications can help. The name zetec is pretty confusing because its now used by ford as a badge on the back to describe a level of trim. We can also supply complete duratecs built by cosworth on the same assembly line as their formula 1 race engines. In our books, the turbo kit, cylinder head, brake kit and steering upgrade are sure hits.
The modern 16valve dohc forms a good basis for tuning. On top of this, theres a smaller capacity zetec described elsewhere plus, late zetecs were made to look like the latest duratecs. We not only pride ourselves in delivering quality products to our clients, we do so at a price thats sensible. You can access your phone address book either with the. In buying a dunnell engine or component you can be assured of the highest quality of workmanship which has resulted in the design and production of world beating racing engines for both national and international championships over a period of 55 years. Fitted with the 123bhp ecoboost engine, the ford focus zetec has enough power for overtaking and is also fun on country roads, while the cars excellent mpg figures come as a very welcome. Now, theres the first bit of confusion were faced with, because of course ford already has an i4. Zetec tuning guide ford zetec engine tuning guide, zetec zetec sse engine tuning zetec tuning guide. The motor went on to power the focus rs but in turbocharged form. All you need to know about tuning the ford zetec engine torquecars.
May 20, 20 the ford family of engines now offered, use a doubleoverheadcamshaft configuration that uses two camshafts per cylinder bank, one camshaft to operate the intake valves, and one camshaft to. The first zetecbranded engine was the zeta family, introduced for the 1992 model year powering the fifth generation of the european ford escort, the third generation orion and the mk. Ford racing parts were not developed for this ironblock architecture, which was replaced by the zetec and eventually duratec i4 engine families. The later svt version had a higher compression ratio and better setup on the vvt control to make more power.
Some general advice on the range of ford zetec engines, regarding capacities. Ford designed the zeta to share some parts with other ford engine developments at the time, including the smaller sigma i4 and larger duratec v6. Weve developed many excellent remaps for the ford fiesta 1. It was then widely adopted in 1992 when the mondeo replaced the sierra. The cams are interchangeable, so a 115bhp unit will become a with the addition of the better rs cams.
Tts are proud to announce its new supercharger kit to fit on the ford 2. Articles about software, hardware, chiptuning videos. This site is primarily aimed at the zetece variant which is available in three capacities, 1. Project bobcat 16v zetec engine information project bobcat. There are basically two zetec engines zetec s 1400,1600,1700, used in fiestas,pumas etc can produce serious power, but tuning parts not cheaply available.
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